At Wells Upholstery, craftsmanship is at the heart of every project. Creating high-end commercial seating involves more than just skill; it requires precision and dedication. Here’s how we make sure each piece meets our standards:
We use 3/4-inch domestic commercial-grade plywood for its superior strength and durability, supporting the long-lasting quality of every piece we build.
Our state-of-the-art CNC machines bring unmatched accuracy to every project, making exact cuts and intricate shapes. This advanced technology allows us to flawlessly execute every part of the design, setting us apart with a level of precision few in the industry can match.
Using our CNC machine to cut plywood for the frame, we ensure consistent, accurate specifications for every custom piece.
Each frame is built using 3/4-inch plywood, bonded with glue, reinforced with staples, and secured with screws. This process demands expert craftsmanship from our skilled journeymen, whose experience and attention to detail help construct a strong and lasting structure.
During the design phase, customers can choose between suspension fabric and no-sag springs. Suspension fabric provides a cushioned, even weight distribution for enhanced comfort, while no-sag springs offer superior resilience and maintain the shape of the seating for long-lasting support. Both options are expertly integrated into the fabrication process to ensure a durable and comfortable final product, each offering distinct benefits based on a customer’s needs.
Next, we cut and install foam onto the frame, tailoring it to fit the contours and specifications of the piece. This process delivers the desired level of cushioning and comfort for the final product.
The outer layer of fabric is carefully cut and sewn to match the design criteria. This step highlights the skill of our upholsterers and their meticulous attention to detail.
The fabric is then applied to the frame, providing a smooth, wrinkle-free finish. This process ensures exact patterns and stitch alignment for the final product.
Every piece undergoes a thorough quality check before leaving our shop. We inspect every detail, from the overall structure to waterfall seams, welt cord, and Velcro applications. This final check allows us to ensure that the construction and upholstery quality meets our strict standards.
